HOME >> PRODUCTS >> Lithium Battery Production Machine Line >> Cylindrical Cell Machine

1000L Planetary Vacuum Mixing Machine for Powder and High-Viscosity Liquid Dispersion

Product Name:1000L Planetary Vacuum Mixing Machine for Powder and High-Viscosity Liquid Dispersion
Model:KAT-DGZH1100
Brand Name: KAT
Email: saleskatbattery@gmail.com
Mobile: +86 18650702009
INQUIRY

1000L Planetary Vacuum Mixing Machine for Powder and High-Viscosity Liquid Dispersion

I. Equipment Features

Applicable Scope

Mixing and dispersion of powder, liquid substances, and medium to high viscosity adhesives are realized, yielding a product with uniform consistency.

II. Main Parameters

Vessel Parameters

Item	Specification
Designed Total Volume	1100 L
Effective Volume	500–1000 L
Vessel Inner Diameter	1200 mm
Vessel Inner Depth	1000 mm
Vessel Material	304 stainless steel (contact surface)
Temperature Control Jacket	Double-layer jacket on shell (insulated) for heating/cooling; single-layer jacket on bottom
Jacket Connection	G1.5″ with quick-release joints
Jacket Circulation System	Customer-supplied; inlet ≦ 8 °C, flow > 150 L/min
Discharge Port	One DN80 plunger outlet at bottom
Design Ambient Temperature	–10 °C to +120 °C
Vessel Mobility	Mounted on wheels, electric, with turntable and rail

Agitation Module

Item	Specification
Working Frequency	5–50 Hz
Agitator Power	37 kW
Agitator Speed	2–23 rpm
Agitator Diameter	1250 mm
Agitator Type	Three-wing anchor paddle with PTFE blade and bottom scraper; material 304
Agitator Tip Speed	0.1–1.3 m/s
Agitator Quantity	1
Clearance from Wall	25 ± 2 mm
Clearance from Bottom	10 ± 2 mm

Dispersion Module

Item	Specification
Working Frequency	5–50 Hz
Dispersion Power	2 × 55 kW
Dispersion Speed	100–980 rpm
Dispersion Disc Diameter	280 mm
Dispersion Disc Type	Serrated, 304 stainless
Disc Tip Speed	1–14.3 m/s
Disc Quantity	2 serrated discs
Shafts per Unit	2

Scraper Module

· Fixed on agitator paddle

· Material: PTFE

· Rotation speed matches agitator speed

Base & Lifting Module

· Structure: Carbon steel

· Lifting: Hydraulic cylinder

· Guide: Metal guide rods

· Stroke: ≤ 1100 mm

Top Vessel Components

Component	Qty/Specs
Top Vessel Material	304 Stainless
Quick-Open Port / Sight Glass (DN300)	1
Liquid Inlet Flanges (DN80)	3
Liquid Inlet Flange (DN50)	1
Powder Inlet (DN200)	1
Breather Port (DN150)	1
Sight Glass Ports (DN110)	2 tempered glass
Vacuum / Vent Port (ISO clamp 1″)	1
Nitrogen Inlet (ISO clamp 1″)	1
Pressure Sensor Port	1
Exhaust Port (ISO clamp 2″)	1
Digital Vacuum Gauge Port (M20)	1
Spare Ports (ISO clamp 2″)	2

Control System

· Electrical cabinet for inverters and low-voltage devices

· Manual control panel with buttons, knobs, instruments

· Power Supply: AC 3×380 V ±5%, 50 Hz

· Control Mode: Electro-hydraulic

· Drive & Speed Control: VFD

· Cooling: Air-cooled & water-cooled

· HMI: Touchscreen

· Display: Digital temperature meter

· Emergency Stop Button: 1

· Alarm System: Over-temperature alarm, auto-stop, alarm-off

· Speed Display: Via touchscreen

· Power Indicator: 1

· Timer: Controls dispersion & agitation timing

· Integrated HMI-based control

Safety Interlock System

· Emergency stop disables all operations instantly

· Manual slow agitation allowed during down–beam positioning

· High-speed dispersion only allowed when beam is down

· Safety lock prevents beam lift or opening while mixing

· Vacuum anti-backflow tank prevents oil from vacuum pump

· VFD protections: Overload, over-current, over-voltage, leakage, phase-loss

Additional Details

- **Temperature Sensor**: Pt100 type (used for measuring material and wall temperatures)
- **Bearings**: High-speed components are fitted with imported bearings; low-speed parts use domestic bearings
- **Seals**: Static seals (O-ring VF); dynamic seals (mechanical seals), with mechanical seals sourced from imports
- **Lubricants**: Sealing systems utilize both domestic and imported lubricants
- **Hydraulic Cylinder & Station**: Of domestic production
- **Valves**: Domestically produced
- **Vacuum System Requirement**: To be supplied by the customer, with a capacity of ≥45 L/s
- **Vacuum Retention**: When set to −0.098 MPa, it maintains a pressure above −0.085 MPa after 24 hours
- **Main Power**: 150 kW
- **Equipment Weight**: Approximately 9500 kg
- **Color**: Yellow
- **Floor Load Requirement**: 2500 kg/m²
- **Dimensions**: L3490×W1900×H2865 mm (4215 mm when in the lifted position)

III. List of Supplied Wear Parts

No.	Part Description	Specification	Material	Qty	Notes
1	Top lid seal Oring	ΦD×ΦN	Fluororubber	1	Matched to model
2	Sight glass seal ring	—	Fluororubber	2	Matched to model
3	Inlet flange gasket	—	Fluororubber	1	Matched to model
4	High-speed mechanical seal		C+SiC	1	Matched to model
5	Wall scraper blade		PTFE	1	As supplied
6	Sight glass lens		Tempered	2	As supplied

IV. Supporting Conditions

No.	Requirement	Standard
1	Workshop Height	> 5.0 m (for lifting & maintenance); tidy & level
2	Door Dimensions	Height > 3.2 m; Width > 2.5 m
3	Cooling Water	Must support forced cooling; hot water for insulation in winter
4	Heating	Maintain ≥ 20 °C indoor for hydraulic oil viscosity
5	Installation Space	Per layout in design plan
6	Compressed Air	5–7 kgf/cm², ≥ 100 L/min
7	Environment	No corrosive or explosive substances