Auto-Sliding 1200°C Max. Tube Furnace With Flanges For Fast Heating or Cooling

Product Name:Auto-Sliding 1200°C Max. Tube Furnace With Flanges For Fast Heating or Cooling
Model:KAT-1200X-50-SL
Brand Name: KAT
Email: saleskatbattery@gmail.com
Mobile: +86 18650702009
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Product Details

Auto-Sliding 1200°C Max. Tube Furnace With Flanges For Fast Heating or Cooling

KAT-1200X-50-SL is a compact automatic sliding tube furnace with 2" OD x 36" L Quartz tube and flanges with 1200°C max. working temperature. The automatic sliding mechanism allows the furnace to slide from one side to the other for achieving the max. heating and cooling rates of > 100°C/min.

For achieving the fastest heating, the furnace may be pre-heated to a desired temperature and then get slid to the sample's position. As for the fastest cooling, the furnace can be slid to another side after sample heating is completed. Moreover, the heating and cooling rates may reach 15°C/s under vacuum or inert gas conditions. This furnace provides an alternative for rapid thermal processing at the lowest cost.

SPECIFICATIONS:

Furnace Structure

Double layer steel structure with dual air cooling fans
One pair of sliding rails is installed on bottom of furnace, which allows furnace to be manually moved from side to side
Vacuum flanges and a vacuum gauge are installed for immediate use.

Power

1.5 KW

Voltage

Furnace: AC 208V~240V Single Phase, 50/60 Hz
Sliding Mechanism: AC 208V~240V Single Phase, 50/60 Hz

Max. Temperature

1200°C (<1 hour) with flowing gas

Continuous Temperature

1100°C

Heating& Cooling Rates

Heating Rate:

15°C/sec (RT - 150°C);

10°C/sec (150°C - 250°C);

7°C/sec (250°C - 350°C);

4°C/sec (350°C - 500°C);

3°C/sec (500°C - 550°C);

2°C/sec (550°C - 650°C);
1°C/sec (650°C - 800°C);
0.5°C/sec (800°C - 1000°C);

Cooling Rate:

15°C/sec (1000 - 950°C);

10°C/sec (950°C - 900°C);

7°C/sec (900°C - 850°C);

4°C/sec (850°C - 750°C);

2°C/sec (750°C - 600°C);
1.5°C/sec (600°C - 500°C);
1°C/sec (500°C - 400°C);
0.5°C/sec (400°C - 300°C);

Note: The max heating and cooling rate is achieved by pre-heat one side of processing tube to the target temperature and then slide the furnace to the other side. You may choose to place the sample in the pre-heat area or not.

Heating Zone Length

8" (200mm), single zone. The following picture shows the temp. distribution across the heating zone, please click to enlarge.

Constant Temperature Zone

2.3" (60mm) (+/-1°C) @ 1000 °C

Heating Elements

Fe-Cr-Al Alloy doped by Mo

Processing Tube

High purity fused quartz tube
Size: OD: 2" x ID: 1.8." x Length: 39" (inch) (50 mm OD x 46mm ID x 1000 mm L）
Two foam ceramic blocks are included which must be placed inside tube to avoid heat radiation damaging the O-rings

Temperature Controller
& Sliding Control

30 programmable segments for precise control of heating rate, cooling rate and dwell time.
Built-in over temperature alarm and protection allows for operation without an attendant.
K-type thermal couple is built in furnace to control furnace temperature
Optional:

The furnace may be operated by PC by installing a control module. Please order an MTS-02 control module and computer together with the furnace at extra cost. We recommend you to order a computer (laptop) from us to avoid software installation problems.

Temperature Accuracy

+/ - 1°C

Vacuum Flanges

Vacuum sealed flange with SS needle valves and vacuum gauge is included for immediate use
Option: Vacuum Sealing Assembly for 50 mm Dia Tube Furnace with KF-25 Vacuum Port & 1/4 Feedthrough with Digital Gauge are available with extra cost

Vacuum Level

Limited by pump ( pump is not included, click on pictures to order )

10E-5 torr can be reached by molecular pump
10E-2 torr by a mechanical pump.

Sliding Rails / Table

Double sliding rail made by Cr-plated steel
Sliding length: 1200 mm

Dimensions

1200L x 400 W x 500 H, mm

Net Weight

90 kg

Shipping Package Size

51" x 40"x 36"

Shipping Weight

230 lbs

Warranty

Two years limited manufacturer's warranty (Consumable parts such as processing tubes, O-rings and heating elements are not covered by the warranty, please order replacements at related products below).

Laptop, software & WiFi Control(Optional)

Brand new laptop with Microsoft Window 10 and Microsoft Office 2013 (30 days free trial) for immediate use.
Labview Based Temperature Control System enables user to edit temperature profile, manage heat-treatment recipe, record and plot data for MTI furnaces.
A wireless remote control provides up to 300 meters operating range.
Above features are available upon request at an extra cost (up to $1,000). Please contact us for more information.

Note: The software is only compatible with MTI’s Yudian Temperature Controller

Compliance

CE Certified
All electric components ( >24V) are UL / MET / CSA certified
The furnace is ready to pass TUV(UL61010) or CSA certification at extra cost.

Application Notes

Tube furnaces with quartz tubes are designed for using under vacuum and low pressure < 0.2 bars / 3 psi / 0.02 MPa
Attention: A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 PSI for safe operation.
The flow rate for gasses should be limited to < 200 SCCM (or 200 ml/min) for reducing thermal shocks to the tube
Vacuum limit definition for all quartz tube furnaces: * Vacuum pressures may only be safely used up to 1000°C
Click here to learn How to set up quartz/ ceramic tube and vacuum flange for MTI Tube furnace.
If you need faster cooling please click the picture below to order a Portable Spot Air Cooling Conditioner .
After CVD, the graphene must be transferred from the metal catalyst to another substrate for most applications. By using the graphene transfer tape, the residue can be low.
For Horizontal directional crystalization (HDC), you may use a gas feedtrough as pic below right.

Warning

Fast sample cooling can be achieved by sliding the heating chamber away. Please wear protective gears such as heat resistant suit & gloves if you intend to do so.
DO NOT TOUCH THE TUBE SURFACE WHEN IT IS HOT!