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The equipment comprises six key systems: temperature control, over/under-temperature alarm, over/under-voltage alarm, pressure control, formation cabinet system, and fixture mechanism.
Its features include: layer-specific independent temperature control, pressure regulation, charge/discharge functions, overcharge/overdischarge protection, secure contact between battery tabs and terminals, data connectivity, post-process data storage, post-charging voltage sorting, post-discharging capacity sorting, and a smoke alarm system.
3. Equipment Structure
4. Fixture Structure and Overall Dimensions (for reference)
5. Battery Placement
6. Operation Process:
Power on → Manually open cabinet door → Insert batteries into Fixture A → Set Fixture A parameters → Lower Fixture A and start process → Insert batteries into Fixture B → Set Fixture B parameters → Lower Fixture B and start process → After Fixture A completes, manually remove batteries.
7. Equipment Features
1. Compatible with cell thickness range of 3–10mm, no need to adjust fixture or replace tab blocks.
2. Fixture aluminum plates are made of 19.5mm thick grid-type hollow aluminum, lightweight, strong, and deformation-resistant.
|
No. |
Parameter Name |
Technical Specification |
Description |
|
1 |
Heating Method |
Built-in heating tube |
Fireproof and corrosion-resistant |
|
2 |
Temperature Control Method |
Independent temperature control per layer |
Touchscreen one-click setting |
|
3 |
Plate Structure |
Grid aluminum plate, both sides with stainless steel, covered with name card paper |
Fireproof and corrosion-resistant |
|
4 |
Temperature Rise (40℃) |
15–20 Min |
Target temperature: 65℃ |
|
5 |
Temperature Control Range |
Room temp – 85℃ |
Accuracy: ±2℃ |
|
6 |
Pressure Output Range |
80–3000 KG |
Cylinder diameter: 250mm |
|
7 |
Cylinder Drive Method |
Top-down pressing |
Vertical press |
|
8 |
Weight Reduction Method |
Hollow aluminum plate |
|
|
9 |
Pressure Accuracy |
Top & bottom ≤±60KG |
|
|
10 |
Execution Mode |
Each fixture executes steps independently; system-wide temperature/pressure execution |
One product type per run |
|
11 |
Pressure Setting Method |
Input cell size, surface pressure, step time on touchscreen; system calculates & applies pressure |
Supports data saving and reuse |
|
12 |
Plate Spacing |
22mm |
Optimized for ease of operation |
|
13 |
Tab Contact |
Nickel alloy spring type |
No coating, easy cleaning |
|
14 |
Tab Block |
Teflon injection molded |
Flame-retardant, corrosion-resistant |
|
15 |
Number of Channels |
128 channels |
Controlled via upper computer software |
|
16 |
Voltage Output Range |
DC 20mV – 4500mV |
|
|
17 |
Voltage Accuracy |
±0.1%FS ±0.1%RD |
Resolution: 1mV |
|
18 |
Current Range |
DC 300 – 30000 mA |
|
|
19 |
Current Accuracy |
±0.1%FS ±0.1%RD |
Resolution: 1mA |
|
20 |
Steps per Cycle |
1–32 steps |
|
|
21 |
Qualification Rate |
≥98% |
Excludes non-equipment factors |
2. Applicable Product Parameters
|
|
Parameter |
Range |
|
Cell Length (A) |
80–245mm |
|
|
Cell Width (B) |
40–145mm (excluding airbag) |
|
|
Cell Thickness (H) |
3–10mm (shared press block) |
|
|
Tab Spacing (C) |
5.5–85mm |
|
|
Tab Shoulder (D) |
≤25mm |
|
|
Tab Length (E) |
≥8mm |
|
|
Polarity Direction |
Airbag side is the negative side |
1. Working modes: constant current charging, constant current/voltage charging, constant current discharging, rest, and cycling; cut-off conditions: voltage, time, final current, and final capacity.
2. Formation steps can resume from power failure, manual pause, software shutdown, communication failure, and abnormal stop.
3. All step curves and test data per battery are saved; current and historical data can be viewed per channel in data or curve format; supports Excel export for single/batch and auto export after completion.
4. Multiple inspection interfaces: graphical, summary data, categorized data, abnormal indicators.
5. Step protections for voltage, current, temperature, and pressure with alarm alerts.
6. Minimum PC configuration: PII/300 CPU, ≥1GB RAM, ≥80GB HDD, EGA/VGA display, mouse & keyboard, Windows 2000 or above, one USB serial port.
7. Operation software provided; user supplies the PC. One PC provided for every six units.
8. Protection Functions:
(1) Over-voltage, under-voltage, over-current, under-current, over-capacity protection
(2) Configurable voltage/current thresholds with alerts and records
(3) Over-temp/pressure warning lights
(4) Emergency stop: fixture remains closed, system power cut
(5) Smoke alarm: buzzer sounds on detection
9. Three-color status indicator lights:
Yellow: Standby (fixture not clamped)
Green: In process (clamped and charging)
Red: Fault (over/low temp/voltage, smoke, communication error)
1. Power Supply: AC380V, 50Hz, three-phase four-wire, voltage fluctuation ±10%
2. Power Consumption: MAX 30KW
3. Compressed Air: 0.6–0.8MPa, fluctuation ±1% (dehydrated, oil-free, filtered, stabilized clean air)
4. Equipment Specs:
l Weight: ~1.0 ton
l Dimensions: L1.6m × W0.8m × H1.72m (with cylinder: 2.2m) (for reference, subject to actual equipment)
l Color: Light gray or customer-specified
5. Environment:
Temp: 0–45℃
RH: 30%–75%RH, ensure dry, ventilated, acid/alkali-free
Grounding: Protective grounding
|
No. |
Name |
Model |
Unit |
Qty |
|
1 |
Namecard Paper |
Customized |
Sheet |
30 |
|
2 |
Communication Cable |
3*0.3mm² Shielded |
Meter |
5 |
|
3 |
Plug |
General |
Piece |
20 |
|
4 |
Communication Module (≤6 units) |
USB-RS485 |
Piece |
1 |
Contact: Lily You
Phone: +86 18650702009
Tel: +86 18650702009
Email: saleskatbattery@gmail.com
Add: No. 988 Xiahe Road, Siming District, Xiamen City
919121614
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