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128-Channel 5V 5A Pouch Cell Hot Press Formation Machine

Product Name:128-Channel 5V 5A Pouch Cell Hot Press Formation Machine
Model:KAT-CY5V5A-128B2A
Brand Name: KAT
Email: saleskatbattery@gmail.com
Mobile: +86 18650702009
INQUIRY

128-Channel 5V 5A Pouch Cell Hot Press Formation Machine

I. Equipment Overview

1. Function (Principle) Introduction
This equipment is mainly intended for pouch cell formation under high-temperature and pressure environments, enabling the formation of denser SEI films, more comprehensive capacity activation, and better capacity consistency. It allows for high-current charging, which cuts down formation time and shortens the battery production cycle.
The system combines hot press fixtures with formation equipment, comprising a 128-channel formation power supply and two fixtures (positioned left and right). Each fixture comes with 64 channels, adding up to 128 channels in total for the entire system.

2. Main Functions

The equipment is made up of six systems: temperature control, over/under-temperature alarm, over/under-voltage alarm, pressure control, formation cabinet, and fixture mechanism.
Its features include: independent temperature control for each layer, pressure control, charge and discharge functions, overcharge and over-discharge protection, reliable connection between tabs and contacts, data communication function, data storage after process completion, voltage grading after charging, capacity grading after discharging, and smoke alarm function.

3. Equipment Structure

4. Fixture Structure and Overall Dimensions (for reference)

5. Battery Placement

2. Operation Process:

Power on → Manually open the cabinet door → Insert battery into Fixture A → Set parameters for Fixture A → Fixture A lowers and starts → Insert battery into Fixture B → Set parameters for Fixture B → Fixture B lowers and starts → Wait for Fixture A to complete → Manually remove the battery.

7. Equipment Features

1. Compatible with cell thickness range of 2.5–12mm without fixture adjustment or tab block replacement.

2. Fixture plate is made of 19.5mm thick grid-type hollow aluminum, lightweight, strong, and non-deforming.

II. Technical Parameters

1. General Parameters

No.	Parameter Name	Technical Specification	Description
1	Heating Method	Built-in heating tube	Fireproof and corrosion-resistant
2	Temperature Control Method	Independent temperature control per layer	One-touch temperature setting via touchscreen
3	Layer Plate Structure	Grid aluminum plate, double-sided laminated with cold-pressed board, wrapped with namecard paper
4	Time to Reach 40℃	15–20 Min	Target temperature 65℃
5	Temperature Control Range	Room temperature – 85℃	Control accuracy: ±2℃
6	Pressure Output Range	80–3000 KG	Cylinder diameter: 250mm
7	Cylinder Drive Method	Top-down pressing	Vertical pressing
8	Weight Reduction Method	Hollow aluminum plate
9	Pressure Accuracy	Top and bottom layers ≤±40KG
10	Execution Mode	Each fixture can independently execute steps; temperature and pressure are executed for the entire machine	The entire machine can process one product type at a time
11	Pressure Setting Method	Input cell size, surface pressure, and process time on touchscreen; system calculates and executes pressure automatically	Data can be saved and reused
12	Plate Spacing	22mm	Optimized for ease of operation
13	Tab Contact	Spring type
14	Tab Block	Teflon injection molding	Flame-retardant and corrosion-resistant
15	Number of Channels	128 channels	Controlled by upper computer software
16	Voltage Output Range	DC 20mV – 4500mV
17	Voltage Accuracy	±0.1%FS ±0.1%RD	Resolution: 1mV
18	Charging Current Range	DC 20 – 5000 mA
19	Discharging Current Range	DC 20 – 5000 mA
20	Current Accuracy	±0.1%FS ±0.1%RD	Resolution: 1mA
21	Number of Steps (Per Cycle)	1–32 steps
22	Voltage Qualification Rate	≥99%	Excluding non-equipment-related factors

2. Applicable Product Parameters

	Parameter	Range
	Cell Length (A)	30–130mm
	Cell Width (B)	30–80mm
	Cell Thickness (H)	2.5–12mm (shared press block)
	Tab Spacing (C)	5.5–85mm
	Tab Shoulder (D)	≤50mm
	Tab Length (E)	≥8mm
	Polarity Direction	Airbag side is negative side

III. Main Software Functions

1. Working modes include: constant current charging, constant current/constant voltage charging, constant current discharging, rest, and cycling; cut-off conditions: voltage, time, end current, and end capacity.

2. Formation steps can resume from power failure, manual pause and resume, software closure resume, communication interruption resume, and abnormal stop resume.

3. All step curves for each battery are stored. Test data can be viewed in real-time and historically per channel, displayed in both data and curve formats. Supports exporting to Excel in single or batch mode. Auto-export of data after test completion is supported.

4. Multiple battery inspection interface options: graphical display, comprehensive data, categorized data, and abnormal display.

5. Supports various step protections including over-voltage, under-voltage, over-current, under-current, temperature, and pressure; with alarm system.

6. Minimum computer system configuration: PII/300 CPU or above, 2GB RAM or more, 250GB HDD or more, EGA/VGA color display, mouse and keyboard, Windows 7 or above, one available USB serial communication port and one network port.

7. Operation software provided. PC to be prepared by user.

8. Protection Functions:

(1) Software over-voltage, under-voltage, over-current, under-current, over-capacity protection

(2) Voltage and current protection range configurable, alerts and logs after protection

(3) Temperature and pressure out-of-range alarm light

(4) Emergency stop button, fixture remains closed during emergency stop, system power off

(5) Smoke alarm sensor triggers buzzer alarm upon smoke detection

9. Three-color indicator light statuses:

(1) Standby (fixture not pressed): Yellow light

(2) In process (clamping and charging): Green light

(3) System fault (over/low temperature, over/low voltage, smoke, communication fault): Red light

IV. Equipment Installation Requirements

1. Power supply: AC380V, 50Hz, three-phase four-wire system; voltage fluctuation range: ±10%

2. Total power consumption: MAX 14KW

3. Compressed air: 0.6–0.8MPa; pressure fluctuation ±1% (clean air after dehydration, oil removal, filtration, and pressure regulation)

4. Equipment specifications:

l Equipment weight: approx. 1.0 ton

l External dimensions: L1.6m × W0.8m × H1.72m (including cylinder: 2.2m)

l Exterior color: Light gray or customer-specified

5. Environmental requirements:

l Ambient temperature: 0–45℃

l Relative humidity: 30%–75%RH, ensure dry and ventilated area, free of acid/alkaline corrosion

l Grounding: Protective grounding

V. Delivery Accessories (Per Unit)

No.	Name	Model	Unit	Quantity
1	Namecard Paper	Customized	Sheet	30
2	Communication Cable	3*0.3mm² Shielded	Meter	5
3	Communication Module (for ≤6 units)	USB-RS485	Piece	1