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I. Equipment Features
Application Scope
l Suitable for mixing and dispersing powder-liquid materials used in various common batteries, yielding evenly blended battery slurry. It is particularly well-suited for high-viscosity processing.
l Capable of handling working viscosity up to 1,200,000 cP.
II. Main Equipment Parameters
Lower Barrel Component
l Design Volume: 8L
l Effective Volume: 2.7–5L
l Inner Diameter: 240mm
l Inner Depth: 180mm
l Material: Contact parts made of 304 stainless steel
l Thermal Jacket Structure: Single-layer jacket on barrel wall and bottom for heating/cooling
l Jacket Interface: G3/8", with quick-release union; pressure ≤ 0.4 MPa
l Temperature Control Loop: Customer-supplied; inlet water temperature ≤ 8°C; water flow rate > 3.5L/min
l Discharge: One G1/2" 3-piece ball valve at bottom
l Design Ambient Temp.: -10 to +120°C
l Mobility: Mounted on casters
Stirring Component
l Working Frequency: 5–50 Hz
l Stirring Power: 1.5 kW
l Stirring Paddle Speed: 10–98 rpm
l Planetary Gear Speed: 5–50 rpm
l Paddle Diameter: 124mm
l Paddle Type: Tapered helical twist type, 90° spiral
l Paddle Material: 304 stainless steel
l Paddle Linear Speed: 0.06–0.6 m/s
l Number of Paddles: 2
l Distance Between Paddles: 7±2mm
l Distance to Barrel Wall: 2+1mm
l Distance to Barrel Bottom: 2+1mm
Dispersing Component
l Working Frequency: 5–50 Hz
l Dispersing Power: 2.2 kW
l Dispersing Speed: 610–6100 rpm
l Disc Diameter: 70mm
l Disc Type: Serrated
l Disc Material: 304 stainless steel
l Linear Speed: 2.2–22 m/s
l Number of Discs: 1
l Number of Shafts: 1
Wall Scraper Component
l Scraper Holder Material: 304 stainless steel
l Scraper Blade Material: PTFE (Teflon)
l Scraping Speed: Same as planetary speed
l Detachable: Yes (Must be removed during high-viscosity operation)
Base & Lifting Component
l Material: High-rigidity structural carbon steel
l Lifting Method: Electric
l Guiding Method: High-precision linear guide rail
l Lifting Stroke: ≤ 290mm
Upper Barrel Component
l Material: 304 stainless steel
l Powder Inlet: DN50 with sight glass and quick clamp
l Liquid Inlet: ISO 1/2" quick clamp
l Spotlight Port: DN50
l Vacuum Port: G1/2" female thread
l Exhaust Port: Shared with vacuum port
l Nitrogen Port: G1/2" female thread
l Digital Vacuum Gauge Port: M14×1.5 female metric thread
Control System
l Electrical Cabinet: For inverter and low-voltage components
l Control Panel: For buttons, knobs, touchscreen, etc.
l Power Supply: AC 3×380V±5%, 50Hz
l Control Method: Electric control
l Speed Control: Via inverter
l Cooling Method: Air-cooled
l Operation: Touchscreen
l Digital Temp. Display: Shows material temperature
l Emergency Stop Button: 1
l Alarm System: Over-temp alarm, shutdown, and mute alarm
l Speed Display: Touchscreen
l Power Indicator: 1
Safety Interlock System
l Emergency Stop: Stops equipment immediately; disables all functions
l Low-Speed Stirring: Allows lifting barrel while rotating
l High-Speed Dispersion: Only possible when barrel is lifted to position
l Safety Lock During Operation: Barrel cannot be lowered or opened during mixing
l Vacuum Backflow Prevention: Special vacuum buffer tank prevents oil backflow
l Fault Stop: Inverter protection includes overload, overcurrent, overvoltage, leakage, phase loss
l Barrel Lifting Restriction: Barrel can only lift after reaching preset position
l Vacuum Status Check: Cannot lower barrel unless vacuum is released
l Dispersion Interlock: High-speed dispersion only enabled after barrel is fully raised
l Locking Protection: Locking system prevents barrel from falling when lifted
l Dry Mixing Process: Paddles must rotate during barrel lifting
Other Notes
l Temperature Probe: Pt100
l Measurement Method: Installed on barrel wall
l Bearings: High-speed – imported; low-speed – domestic
l Seals: Domestic brand; O-rings for static; mechanical seal for dynamic
l Lubricant Grease: Domestic brand
l Mechanical Seal Lubricant: Imported brand
l Valves: Domestic brand
l Vacuum Requirement: User-supplied system, evacuation rate 2L/S (2XZ-2)
l Vacuum Hold: -0.098 MPa, > -0.085 MPa after 24h without leakage
l Total Power: > 4 kW
l Weight: Approx. 700kg
l Dimensions: L1463mm × W610mm × H1770mm
l Color: Off-white
l Floor Load: 900kg/m²
III. List of Spare & Wear Parts
|
No. |
Name |
Specification |
Material |
Qty |
Remarks |
|
1 |
Upper Lid Sealing Ring |
ΦD×ΦN |
Silicone |
1 |
Matching model, as per supplier standard |
|
2 |
Sight Glass Seal Ring |
– |
Silicone |
2 |
Matching model, as per supplier standard |
|
3 |
Feeding Port Gasket |
– |
Silicone |
1 |
Matching model, as per supplier standard |
|
4 |
High-Speed Mech. Seal |
C+SiC |
– |
1 |
Matching model, as per supplier standard |
|
5 |
High-Speed Timing Belt |
– |
Rubber |
1 set |
Matching model, as per supplier standard |
|
6 |
Scraper Plate |
– |
Teflon |
1 |
Matching model, as per supplier standard |
|
7 |
Sight Glass Lens |
– |
Tempered Glass |
2 |
Matching model, as per supplier standard |
IV. Installation Requirements
|
No. |
Item |
Standard Requirements |
|
1 |
Workshop Height |
>2.5M; ensure sufficient height for lifting and maintenance; clean and level floor |
|
2 |
Door Dimensions |
Height >2.0M; Width >1.0M; ensure machine transport clearance |
|
3 |
Cooling Water |
Meet cooling needs, preferably with forced supply system; hot water needed in winter |
|
4 |
Heating |
Indoor temp. >20°C in cold regions to prevent hydraulic oil coagulation and ensure proper lubrication |
|
5 |
Installation Space |
Layout according to general plan |
|
6 |
Air Source |
5–7 kgf/cm², 100 L/min; used for pneumatic pump driving etc. |
|
7 |
Others |
No corrosive gases/liquids, no explosive gases |
Contact: Lily You
Phone: +86 18650702009
Tel: +86 18650702009
Email: saleskatbattery@gmail.com
Add: No. 988 Xiahe Road, Siming District, Xiamen City
919121614
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